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CTX gamma 2000 TC (Reference-Nr. 071600)
Preguntas sobre esta máquina
Asking price
Número de referencia 071600
Fabricación 2022
Horas en funcionamiento Sin resultados
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Proveedor
Categoría principal
Máquinas para trabajar el metalCategoría
Centros de mecanizadoTipo de máquina
Centros de mecanizado (universales)Fabricante
DMG MORIControl
SiemensDescripción
General - partial hollow clamping device (hydraulic), - C-axis and spindle brake (hydr.) - upper compound slide with turning-/ milling spindle, with hydraulic locking reception HSK-A63, DIN 69893 - Y-axis ±210 mm - B-axis ±120º interpolating, Torque motor - tool magazine 36-fold disc magazine, ergonomic front load - absolute, direct measuring systems in X-, Y-, Z1-axis - cooling pump 6 bar;20 l/min,; Control: CELOS with Siemens 840D sl Operate Working area Swing diameter over guide ways 700 mm Turning diameter 630 mm Distance between spindles 2260 mm Clamping chuck diameter max. 400 mm Bar diameter max. 102 mm Main drive 1 Drive power (100% DC) 33 kW Drive power (40% DC) 40 kW Speed range - 4000 rpm Torque (100% DC) 580 Nm Max. torque (40% DC) 700 Nm C-Axis Speed -4000 rpm Torque of C-Axis (holding torque) 1100 Nm Accuracy at point stopping 0,001 degree Turning-milling spindle Spindle taper HSK-A 63 DIN 69893 Spindle speed -12000 rpm Drive power (100% DC) 27 kW Drive power (40% DC) 36 kW Torque (100% DC) 160 Nm Torque (40% DC) 220 Nm locking moment 1700 Nm Tool magazine Number of tools 36 Max. tool length 400 mm Max. tool weight 12 Kg Max. tool diameter 80 mm Floor space/Weight Dimensions (L x W x H) 7,48 x 2,61 x 2,87 m Weight approx. 24000 Kg Especificación
Excentric turning and milling operation Excentric turning and milling operation (only with Siemens control) 5-axis simultaneus machining 5-axis simultaneous machining Interpolation turning Turning-recessing cycle Manufacture of simple sealing Surfaces and grooves using turn/mill centers Technology cycle for the use of hydr. steady rest Technology cycle for the use of a hydr. operated steady rest mounted on the turret (Only in conjunction with Siemens control) Counter spindle centre Complete machining of shaft components without process interruptions on turn/mill centers with counter spindle. Cycle for automatic exchange of a center into the counter spindle and back into the tool magazine. The centre is not included in the delivery Technologie cycle alternating speed Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control) Polygon Turning Polygon Turning for machining of elliptic and polygonal shapes on end faces Note: Only in combination with option B-A0326 Excentric turning and milling operation Program state control With the program state control of the part state is retained on the control and / or influenced. Particularly suitable for multi-channel machines. Relieve cycle Retraction of the axes at your fingertips in the end positions (only for outside machining) By pressing a button, the X-axis drive in manual mode on the positive end positions. Prepare for use as a rescue function or around the work area to set up. Run-time monitor Graphic display of the program runtime (main and idle times) of up to 3 channels on the control system Tool sort cykle Order of the tools in the chain magazine according to the respective call in editing program. Time-optimized sort in chain magazine by using the shuttle instead of the spindle. No relocation of multitools. Broaching Technology cycle with dialog-guided programming for the production of any keyways according to DIN6885 or driving grooves according to DIN138 with standard tools. This option contains the technology cycle with the corresponding input mask. Y-Axis Parting Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and 3D quickSET (with toolkit) 3D QuickSET for turn-mill machines - Toolkit (consisting of magnetic foot holder with measuring ball and dial gauge) - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5- ATC Application Tuning Cycle ATC - Demand-oriented adjustment of axis dynamics for machining tasks: accuracy (contour accuracy) / surface (smoothing) / speed (high dynamics) - Beneficial for turning-milling operations (2+1 / 3+2 / 5-axis simultaneous) autoCHUCK Technology cycle for automatic determination and setting of the drive parameters of the main and counter spindle for optimization of the control and positioning behavior in dependency on component and chuck weight, The drive parameters can be set in the FreeTurn Technology cycle for easy use of FreeTurn tools from CERATIZIT. It enables the setting of any angle of the available cutting edges and contributes to the simple integration of the tools in the NC program. Pressing or pulling cuts are freely adjustable. Multi-thread cycle 2.0 Pro Multi-thread cycle 2.0 Pro Cycle to create position orientated threads with free contours, pitches and free number of threads, e.g. for big transmission or special threads. 4A: Simultaneous use of upper and lower turret for higher productivity (2 cha safeRETREAT Technology cycle for safe decoupling of tool and component in the event of an emergency stop actuation triggered by the user. Once purchased, the option is exercised in the purchased cycles gearSKIVING 2.0, Multithreading 2.0, crownHOBBING and gearHoning AAC Automatic Approaching Cycle AAC Automatic Approaching Cycle Technology cycle for detecting the contact between tool and workpiece for automatic approach, without additional sensors. Gear package ALL IN Gear package ALL IN, consisting of: - gearSKIVING - gearHOBBING - crownHOBBING - gearBroaching - gearSHAPING 5X Precision & Dynamics package 5X Precision & Dynamics package, consisting of: - 5-axis simultaneous machining - 3D-QuickSET - ATC DXF-Reader for Siemens DXF-Reader for Siemens direct on the control for the import of DXF-files as contour or position sample. - support of layer and colours - selection of geometry elements Balance cutting Balance cutting 4 axis machining With the balance cutting option (4-axis roughing) workpieces are processed faster and the workforce is compensated through the opposite simultaneous processing Design version BLACK Design version BLACK Working area door, front cover beneath Working area door and front pane frame in colour deep black Clamping with balan. pressure motor-adj. valves MS Clamping with balanced pressure for the main spindle with motor-adjustable valves The clamping pressure can be specified by the NC program Clamping with balan. pressure motor-adj. valves CS Clamping with balanced pressure for the counter spindle with motor-adjustable valves The clamping pressure can be specified by the NC program Prepar. steady rest for lower standard turret Electr./hydr. preparation for turret steady rest up to SLU-X2 incl. foot switch, design for lower standard turret Turret 12-fold VDI 40 with tool drive Star type turret, 12-fold with tool drive, reception 40 mm (1.575 inch) DIN 69880, radial - Lower compound slide (X2/Z2), AC servo drives with ball screws, absolute, direct measuring system Tailstock function for the counter spindle Tailstock function for the counter spindle incl. foot switch. Mechatronic control of the supporting force, selectable per program Feed force: 3 - 20 kN Counter spindle ISM 76 Counter spindle as integrated spindle motor ISM 76 - Drive power 25/32 kW (S1-100%d.c. / S3-40%d.c.) - Torque 280/360 Nm (S1-100%d.c. / S3-40%d.c.) - Speed range 0-5000 rpm - Partial hollow clamping (hydraulic) - Draw tube ID 67 mm - C-axis and sp BFU 8/20 bar, freq. con., 600 l Compact coolant system, consisting of: - coolant tank, 600 litre/158.5 gal - 8 bar/80 litre/min and 20 bar/40 litre/min (116.psi/20.8 gal/min and 290 psi/10.5 gal/min) with frequency-controlled pumps programmable via M-functions coolant s Hinged typ chip conveyor Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min Renishaw Powerprobe Reporter App for CELOS Renishaw Powerprobe Reporter App Easy monitoring of geometrical tolerances Workpiece touch probe RMP60, Renishaw Workpiece touch probe RMP60, Renishaw - Interchangeable in turning/milling spindle - Probe reception and tracer point with data transfer between probe and receiver by radio signals - Incl. measuring cycle package Inspection Plus Note: Custom Tool measuring device, BLUM with chain magazine Tool measuring device make BLUM for fixed and rotating tools in the turning/milling spindle in combination with chain magazine Chain magazine for 80 tools HSK-A 63 Tool magazine, 80-fold chain magazine instead of 36-fold disc magazine, tool reception HSK-A 63 DIN 69893 Additional magaz. above tailstock or counter sp. Additional magazine above the tailstock or counter spindle (right side), 6 tool mountings with tool reception HSK 63-A 4 places max. length 700 mm (27.56 in), max. dia. 80 mm (3.15 in) 2 places max. length 360 mm (14.17 in), max. dia. 160 mm (6.3 in) or m Sensor package Industry 4.0 Sensor package Industry 4.0 for holistic condition monitoring with visualization in Condition Analyser App and analysis of the machine and the machining processes (Attention: The DMG Mori Condition Analyser App is not part of this option) 3-jaw chuck, BHD 315-95, make SMW 3-jaw power clamping chuck with through-hole, type BHD 315/95, make SMW-Autoblok incl. connecting elements 3-jaw chuck, BHD 315-95, make SMW 3-jaw power clamping chuck with through-hole, type BHD 315/95, make SMW-Autoblok incl. connecting elements Tool cone cleaning device Tool cone cleaning device at chain magazines - The cleaning is done with two counter rotating brushes and compressed air when changing tools - Designed for the following tools: HSK 63, HSK 100, Capto C6 or Capto C8 proTIME proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state Minimess test point couplings for hydraulic Minimess test point couplings for hydraulic Minimess connections (M16x2) before and after all hydraulic actuators for monitoring and diagnosis Ligh switch cabinet Ligh switch cabinet (fluoresent lamp starterless) with integrated socket, 230 V, 2 A load, make Rittal on lott via Transformer chead main switch Package for increased ambient temperature Package for increased ambient temperature consisting of cooling system for control cabinet (until 40º) Digital Manufacturing Package Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b Messenger V4 The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop Service Agent Service Agent Overview of all maintenance work on the machine Estado
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