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CTX 2500|1250 (Reference-Nr. 071721)

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  • Número de referencia Número de referencia 071721
    Fabricación Fabricación 2023
    Horas en funcionamiento Horas en funcionamiento Sin resultados
  • Proveedor

    DMG MORI Global Marketing GmbH
    Walter-Gropius-Str.7
    80807 München
    GermanyGermany
    Showroom Logo
  • Categoría principal

    Máquinas para trabajar el metal
  • Categoría

    Tornos
  • Tipo de máquina

    Tornos CNC de 4 o más ejes
  • Fabricante

    DMG MORI
  • Control

    Siemens
  • Descripción


    General
    CNC Turning Centre; Control: CELOS with Siemens 840D sl Operate
    Working area
    Swing diameter over guide ways 710 mm
    Transverse stroke 260 mm
    Longitudinal stroke 1345 mm
    Clamping chuck diameter max. 315 mm
    Work spindle (left)
    Spindle bore 91 mm
    Spindle diametre on front bearing 140 mm
    Main drive 1
    Drive power (100% DC) 22 kW
    Speed range - 4000 rpm
    Torque (100% DC) 410 Nm
    Max. torque (40% DC) 525 Nm
    Accuracy at point stopping 0,001 degree
    Tool holder 1
    Number of tool stations 12
    Shank diametre according to DIN 69880 40 mm
    Number of driven tools 12
    Speed max. -6000 rpm
    Power max. (100% DC) 10 kW
    Floor space/Weight
    Dimensions (L x W x H) 5,4 x 2,07 x 2,6 m
    Weight approx. 7800 Kg
  • Especificación


    Plug-in board with 2x4 free in-/outputs Inputs / outputs programmable via M-functions, consisting of: 8 inputs 4 outputs, 2 amperes 4 outputs, potential-free
    Excentric turning and milling operation Excentric turning and milling operation (only with Siemens control)
    Technologie cycle alternating speed Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)
    Polygon Turning Polygon Turning for machining of elliptic and polygonal shapes on end faces Note: Only in combination with option B-A0326 Excentric turning and milling operation
    Broaching Technology cycle with dialog-guided programming for the production of any keyways according to DIN6885 or driving grooves according to DIN138 with standard tools. This option contains the technology cycle with the corresponding input mask.
    Y-Axis Parting Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and
    autoCHUCK Technology cycle for automatic determination and setting of the drive parameters of the main and counter spindle for optimization of the control and positioning behavior in dependency on component and chuck weight, The drive parameters can be set in the
    Multi-thread cycle 2.0 Multi-thread cycle 2.0 Cycle to create position orientated threads with free contours, pitches and free number of threads, e.g. for big transmission or special threads. Targeted overlapping of threads with cross-holes, e.g. redirection systems with bal
    Easy Tool Monitor 2.0 Tool breakage monitoring Easy Tool Monitor 2.0 Simplified holistic view of the actual state of the tools in Side screen of CELOS Setting of one monitoring limit for each tool selected from the tool list. Easy teaching function to measure monitoring limit
    DXF-Reader for Siemens DXF-Reader for Siemens direct on the control for the import of DXF-files as contour or position sample. - support of layer and colours - selection of geometry elements
    Dynamic two-pressure clamping at the control, MS Dynamic two-pressure clamping at the control for the main spindle The clamping pressure can be specified by NC program
    Dyn. two-pressure clamping, motor-adj. valves CS Dynamic two-pressure clamping for the counter spindle with motor-adjustable valves The clamping pressure can be specified by the NC program
    Coolant/compressed air switchable on spindle(s) Cooling lubricant and compressed air switchable on the spindles by M-function Valid for: - Chuck rinsing device outside of the main and counter spindle* - Coolant supply through the main and counter spindle* Note: - *Only valid if the corresponding
    Coolant/compressed air switchable on tool carrier Cooling lubricant and compressed air switchable on the turret - Compressed air feed to the turret, switchable from cooling lubricant to compressed air by M-function
    Tailstock function for counter spindle Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC
    Steady rest SMW K2, clamping range 25-180 mm Steady rest SMW K2, clamping range 25-180 mm (0.9-7.08 in), self centering, hydraulical actuated (Note: additional steady rest slide and steady rest carrier required)
    Steady rest carrier for steady rest, 25-180 mm Steady rest carrier for steady rest, clamping range 25-180 mm (0.9-7 in)
    Quick change system for steady rest Quick change system for steady rest, 2-fold cone centering between steady rest slide and steady rest carrier
    Steady rest slide automatically positionable Steady rest slide automatically positionable with automatic coupling to the Z axis slide for steady rest carrier max clamping range 200 mm (7.87 in), incl. electrical supply for one steady rest steady rest carrier excluded
    Counter spindle turnMASTER 8 Inch, Y-axis Option package complete machining consisting of: turnMASTER 8 Inch counter spindle as integrated spindle motor, ISM 65 synchron - Drive rating (S1 100% / S3 40% d.c.) 25 / 32 kW - Speed range 0 - 5000 rpm - Partly clamping attachment Ø66 mm coolant
    Double cartridge filter on chip conveyor Double cartrige filter on chip conveyor
    Filter element for double cartridge filter Filter element for double cartridge filter, Mahle or Hydac Number of units: 1 Notice: These are reusable metal filters that can be cleaned in an ultrasonic bath
    BFU 8/80 bar, freq. con., 980 l, cooler Compact coolant system, consisting of: - coolant tank, 980 litre - 8 bar/80 litre/min   and 80 bar/11 litre/min (theoretical pump performance) with frequency-controlled pumps   programmable via M- and H-functions   coolant supply   turning/milling
    Hinged type chip conveyor Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min
    Mechanical oil mist extractor 1100m³/h Mechanical oil mist extractor, 1100 m³/h (38,830 ft³/h) with dirtiness indicator, class of filtration H13
    Tool measuring dev. for main spindle, manu., Ø400 Tool measuring device in the working area for the main spindle with touch probe RP3 from Renishaw, manually plugable up to chuck diameter Ø400 mm (15.7 in)
    Electrical interface for Robo2Go Electrical interface standard Profibus for Robo2Go (Only at Siemens control) Incl. - Additional compressed air supply - Additional Ethernet interface - Power supply of the robot by the machine - User interface integrated into CELOS (with CELOS 3 as
    3-jaw chuck, KNCS-N 400-128, make SMW 3-jaw power clamping chuck with through-hole and jaw quick-change system type KNCS-N 400-128, make SMW-Autoblok, incl. connecting elements
    Set base jaws, 3 pieces, Ø 400 Set (3 pieces) of basic jaws for chuck Ø400 mm (Ø15.75 in), for jaw quick-change system
    3-jaw chuck, KNCS-N 225-66, make SMW 3-jaw power clamping chuck with through-hole and jaw quick-change system type KNCS-N 225-66, make SMW, incl. connecting elements
    Set base jaws, 3 pieces, Ø 200/225 Set (3 pieces) of basic jaws for chuck Ø200 / 225 mm (Ø7.87/8.85 in), for jaw quick-change system
    Tool holder package Quickchange, VDI 40, star, WTO Tool holder package Quickchange, WTO for star turret VDI 40
    Fixing elements Four fixing elements for dowelling the machine
    Package for tropical climate (ambient temp.50ºC) Package for tropical climate for ambient temperature of max. 50ºC at machine location, consisting of cooling system for control cabinet (until 50º) and machine
    proTIME proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state
    Window rising of the security windows Window cleaning of the security windows of both working area doors by compressed air (Remark: The employment of coolant can limited the view on the workpiece at machining)
    Hydraulic filter with monitoring and prewarning Hydraulic filter with monitoring and prewarning consisting of: - DIN filter with bypass - Pressure switch for filter monitoring with prewarning Note: On machines with a milling spindle, both the hydraulic filter for the oil-air lubrication and the f
    Hydraulic oil level and temperature monitoring Hydraulic oil level and temperature monitoring - Electrical level monitoring with prewarning - For external evaluation potential-free contacts available
    Lubricating unit with electric level monitoring Lubricating unit with electric level monitoring - The level monitoring monitors the alert level and the minimum level - In addition, each one potential-free contact for external evaluation provided Note: On machines with a milling spindle, both th
    Minimess test point couplings for hydraulic Minimess test point couplings for hydraulic Minimess connections (M16x2) before and after all hydraulic actuators for monitoring and diagnosis
    SERVICEcamera SERVICEcamera Camera set incl. accessories (Antenna, charger, incl. SD card)
    Digital Manufacturing Package Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b
    Part Analyzer for CELOS V6 on machine Part Analyzer for CELOS V6 on machine Control site CAD measurement functionality to maintain high quality standards.
    Part Analyzer for CELOS PC version 6 Part Analyzer for CELOS PC-Version V6 Control site CAD measurement functionality to maintain high
    CELOS PC-Version 6 CELOS PC-Version 6 CELOS PC-Version is the perfect addition for your job preparation supporting your CELOS machines.
    DMG MORI SMARTkey Masterkey DMG MORI SMARTKey® - Masterkey replaces key switch for CELOS® / SLIMline® 4 control panel
    DMG MORI SMARTKey - Turning/Milling DMG MORI SMARTkey® Turning/ Milling package for CELOS® / SLIMline® 4 contol panel
    Package for instable supply Package for instable supply consisting of under voltage circuit-breaker and Z-axis / Z-axes feed motor (s) with brake (s)
    Enlarged container for slideway oil, 6l Enlarged container for slideway oil with a container size of 6 l (1.58 gal)
    Workpiece tray Ø170 mm, 16 positions Workpiece tray for max. 16 parts up to Ø 170 mm (6.6 in), consisting of: - 1x honeycomb sheet as basic tray - 1x honeycomb sheet as height- adjustable support up to 130 mm (5.1 in)
    Workpiece tray for shaft parts Workpiece tray for shaft parts - Max. load of the tray: 500 kg (1102 lbs) - Workpiece dia.: 20 - 170 mm (0.78-6.69 in), workpiece length: 120 - 950 mm (4.72-37.4 in) - Incl. 5 workpiece support kits (variably pluggable) with 50 mm (1.96 in) division:
    Overlays for shaft part tray Overlays for shaft part tray - 50 mm (1.9 in) plastic for protection the component surfaces - The maximum workpiece lengths of the compartments are reduced by 5 mm (0.19 in) Note: Find examples of workpiece lengths under the option workpiece tray
    Stacking tray Ø170 mm, 15 positions Workpiece tray with simple stacking function for max. 15 parts with Ø105 - 170 mm (4.1 - 6.6 in) per level, consisting of: - Basic tray - 80 mm (3.1 in) high support designed as double stop
    Hoist Hoist for the transport of the complete system by a crane, consisting of: - 3 attachment points
    Pressure adjustment Pressure adjustment - Manual adjustment of gripping pressure for each gripper(A and B) individually in the range of 2.5 - 6 bar - Mounted on robot arm
    2 x Additional feet 2 x Additional feet - 1 set (3 pieces) set-up elements
    Robot in white exterior paint Robot in special paint calcite white (RAL 9010)
    Pressure piece Elastic pressure piece for compensation angle errors at sawing sections
    Additional workpiece storage Additional workpiece storage with same layout like the standard storage system for main time parallel loading and unloading of the storage outside the automation, consisting of: - Standard workpiece storage incl. workpiece trays: - Max. 88 pieces up to
    Cover plate gripper interface Cover plate and equipment for use of the robot with only one equipped gripper
    Service Agent Service Agent Overview of all maintenance work on the machine
    Messenger V4 The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop
    Robo2Go Flexible workpiece loading and unloading system with a six-axis-industrial-robot - Replaceable workpiece storage incl. workpiece trays: - Max. 88 pieces up to dia. 60 mm (2.36 in) - Max. 29 pieces up to dia. 125 mm (4.92 in) - Max. load of the tray
    Module 35 kg Module 35 kg - Max. load of the robot 35 kg (77.16 lbs) - Triangular gripper base with outlet lance Note: Indicated is the maximum load of the robot in the tool center point. The maximum workpiece weight is depending on the grippers and the workpiece le
    3-jaw gripper 3-jaw gripper for: - Chuck parts - Inside and outside handle - Min. workpiece length 20 mm (0.78 in) 10kg-module: - Workpiece diameter 20-100 mm (outside) (0.78-3.9 in) 20kg & 35kg-module: - Workpiece diameter 25-175 mm (outside) (0.98-6.88 in) -
    3-jaw gripper 3-jaw gripper for: - Chuck parts - Inside and outside handle - Min. workpiece length 20 mm (0.78 in) 10kg-module: - Workpiece diameter 20-100 mm (outside) (0.78-3.9 in) 20kg & 35kg-module: - Workpiece diameter 25-175 mm (outside) (0.98-6.88 in) -
    Additional 4-jaw gripper Additional 4-jaw gripper for: - Shaft parts - Outside handle 25kg and 35kg module: Diameter 20-150 mm (shaft) (0.78-5.9 in)
    Additional 2-jaw gripper Additional 2-jaw gripper for: - Chuck and shaft parts - Inside and outside handle 10kg module: - Diameter 20-80 mm (shaft) (0.78-3.14 in) 20kg and 35kg module: - Diameter 20-170 mm (shaft) (0.78-6.69 in)
    Attention: Preparation for automation is necessary Attention: Preparation for automation is necessary For the connection of the Robo2Go the machine needs to be prepared with the electrical interface.
    Overall declaration of conformity Siemens Overall declaration of conformity according to Machine directive 2006/42/EC, for the system Robo2Go + machine with Siemens The supplementary technical documentation of the declaration of overall conformity consist of: - An overview drawing of the ma
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